28Aug
29Jun
Drawbar tension for R8 and MT3 collets to work safely with QTC tooling?
04Apr
Damping the sound of stepper motors on 3D printers
Most of us that tinker with 3D printing have wondered how to reduce the groan and squeal of the stepper motors driving us nuts. Especially when long prints are involved!
For a while now we have been using and selling our own vibration dampers that place a rubber buffer between the stepper and the printers frame. The rubber is thin and stiff enough to maintain accuracy of the stepper motor while reducing the vibrations being transmitted to the body of the printer.
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18Jan
3D printing obsolete machine parts
13Oct
Web Browser based CAD? OnShape seems to think its OK
It is not often that the CAD industry gets shaken up as much as it has in the past 12 months. First we had Autodesk Fusion 360 coming out with a Cloud based service and we have recently received word of OnShape.
The pedigree of OnShape could not be purer, it is spearheaded by the founders of Solidworks, an industry favourite for as long as I can remember.
11Oct
Smoothstepper series: Lets send some pulses
Welcome to the third instalment of the Smoothstepper series of posts. In this post we discuss what you need to do to make the computer communicate with the Smoothstepper over Ethernet.
When you connect you Smoothstepper to you computer you will need to make a very important decision: Which IP range do you want to use?
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07Oct
Autodesk Fusion 360: Good start but not there yet
Some would say that finally there is a CAD/CAM package that is suitable for the small/medium enterprises that are looking to make it in the makers world. I must say that I am inclined to agree...partly. Autodesk Fusion 360 came along at the tail end of 2013 with significant power behind it and some of the high impact factor blogs and vlogs (like CNCCookbook and NYC CNC) talked about it at length.
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30Sep
Smoothstepper series: Connect it up
Connect it up
In the first post of our series, we discussed some ways to mount your Smoothstepper in your control box. In this post we would like to share some thoughts on how to connect the boards electrically to you drives, switches, encoders and relays.
The most important connection to make is that between your computer and the Smoothstepper. Needless to say, we insist on using a good quality cable for this. All our Ethernet Smoothstepper bundles ship with CAT-6 Ethernet cables. If you have preferred the USB variant then it would be wise to buy a good quality cable and add a ferrite ring to it.
Thinking of the Smoothstepper 2.5 (USB version) or 3 (Ethernet) parallel ports in one (with benefits of course). So you have the options to go with three breakout boards (BOB) that then connect to stepper drives, switches or relays or an all in one solutions that incorporate the drives and the BOBs. The Smoothstepper is outfitted with 26 pin headers on it that will require suitable ribbon cables. We supply ribbon cables with the D25 port connector on the end as we have seen the boards mostly used with BOB's anyway.
As you may already know, Ports 2 and 3 of the Smoothstepper can have pins 2 to 9 set as inputs or outputs in the plugin. When selecting a BOB, make sure you are getting what you want because usually on port 2, pins 2-9 are input only.
For port 1 only, there is no reason not to go with the generic and readily available and cheap 5 axis breakout board. These boards usually offers optical isolation to your Smoothstepper and sometimes comes with a relay built in. Cheap and cheerful!
In some forum discussions it has been noted that the Breakout board optocouplers may not be as quick at reacting to pulses as the Smoothstepper is to send them. This may be the case on some very cheap breakout boards. On the ones we stock, the reaction time of the worst one was 175ns (nano seconds). That means they are able to accomodate frequencies of up to 5MHz, with the Smoothstepper being able to transmit at up to 4MHz.
A number of other suppliers have expansion boards that link directly to the Smoothstepper with the our recommendations being:
- The PDMX-126 is a very capable board and offers a very neat solution for connecting you Smoothstepper up. This is a top notch board that is worth its money if you are willing to pay the price and import duties from the USA.
- Our favorite in terms of value is the unassuming C25 as developed and sold by CNC4PC . This board provides a good saftey barrier between the drives, switches and other peripherals and the Ethernet
23Sep
Smoothstepper series: Mounting
As users of the Smoothstepper in our machine, we thought it would be good to share our findings and some tips.
First and foremost let's debunk a myth that has been going round the various CNC communities saying that Smoothsteppers have bad support from the manufacturer. This is drummed on about on a number of fora/forums but it is not exactly the case. There has always been a forum on Warp9's website to assist people and the designers of the board have actively been trying to keep up with the demands and needs of their customers. It is true however that some of the responses have been slow in the past, thankfully the organisation of the company has changed and they are now up to speed. The Smoothstepper is by a long shot the best value for money feature packed motion control board on the market and that is why here at Emvio use it.
So with that out of the way lets get to some tips
Have you seen the new Smoothstepper Configuration Utility? If not then head on over to Warp9TD.com to find out more on this amazing development!
Mounting
Both the Ethernet and the USB Smoothsteppers share the same mounting hole pattern. The hole pattern and dimensions are both available in the user manuals. What if you just want to hold it done on a plate without drilling and tapping? As part of our series of tips, we will show you what we do on semipermanent installations!
Industrial cabinets have long used the DIN rail to mount all sorts of automation and safety component.
Luckily some lovely person has also made models for 3D printing of brackets specifically to be used with the Smoothstepper.
The Gallery below details a quick method with which we have mounted the Smoothstepper in the first photograph of the post.
We are sure you will come up with your own methods of mounting. If you would like us to include photos in this section to show them off, we would love to hear from you.
Stay tuned for more tips!
29Mar
Titanium: Milling, drilling and tapping
This month we were approached by Eagleisystems Ltd of Dundee to assist in the design and prototyping of brackets that would go into a bespoke fixed wing Unmanned Aerial System (UAS). More info on the UAS can also be found at: www.raptoruas.com/
In order to achieve minimum footprint and optimise the strength weight ratio, the designers at Eagleisystems requested that the brackets be made from titanium alloy.
Titanium needs little introduction since it is used in nearly every high end application or industry. Examples of course are the medical implants through to acidic environment machinery.
The one thing most machinist know but design engineers sources necessarily, is that it is a interesting material to work with. From its self igniting dusts to the propensity to gall to other metals and even to the fact that it springs back.
We have had the opportunity to experience these challenges first hand and would like to share some tips with you.
